A lot of time and effort often goes into finding the right equipment for your

facility. Purchasing a new automatic cutting machine is no different. With so many

options, where does one start? Asking these five questions during the decision-making

process will help ensure you end up with equipment that fits all of your needs.

Will my new cutting and stripping machine be flexible enough to process all of

my current and future applications?

Unless you will be running the same few jobs day in and day out, you’ll want a

machine that is as flexible as possible. It is best to focus on the extreme ends of

the application range in regards to wire and cable size. For example, if the largest

wire you currently process is 10 AWG, determine if there is a chance you will need to

process 8 AWG or larger wires in the future. You should also determine if there is a

chance you will require advanced features like a multi-blade cutter head (for

processing multi-conductor cable jackets and inner conductors) or a rotary incision

unit to make radial incisions through the various cable-layers when processing

coaxial and other multi-layer cables. Being prepared for future needs will allow you

to get the most out of your purchase.

How long will changeovers take and are tools required?

Most modern cutting and stripping machines are fully programmable, however, there

are always several job specific mechanical parts (guide tubes, blades, etc.) that

have to be changed between jobs. Changeover times can be minimized if these changes

can be accomplished without requiring tools. The smaller your batch size, the more

frequent your changeovers will be. A wire stripping machine with shorter changeover times will

provide a quicker ROI and continue to pay dividends over the life of the machine.

What is a realistic production rate that I can expect with my new cutting and

stripping machine?

When comparing datasheets for several different

wire

cutting and stripping machines, you will sometimes see a specification listed

for Maximum Transport Speed. A high maximum transport speed does not always correlate

to a high production rate, unless you are running longer lengths. The cutting axis

and other machine specifications all contribute to the machine cycle time, so it is

better to focus on the Maximum Production Rate listed for each wire length and

application. It is always best to send wire or cable samples to the machine

manufacturer before purchasing to get realistic production rates for your specific

application.

What pre- and post-processing accessories are available for my new cut and

strip machine?

Keep in mind that typical entry level cut and strip machines cannot be integrated

with a full range of pre- and post-processing accessories. Determine what additional

operations you’ll need and whether the manufacturer of the cut and strip machine

offers fully integrated accessories for those operations. Typical operations include

hotstamp or inkjet marking, coiling and stacking to name a few.

Another of the most basic accessories is a prefeeder. They are available in many

different sizes and styles. The most basic models feed wire and cable directly by

pulling it through motorized belts or rollers. The more advanced

automatic wire

prefeeder drives the cable reel directly, which is gentler on the wire or cable

being fed. The most advanced models also feature a motorized reel lift and full

enclosure for maximum safety. Make sure to specify a prefeeder that matches or

exceeds the maximum acceleration and feed rates of your new cut and strip machine.

In the world of wire processing equipment,

terminal crimping

machines are like offensive linemen on a football team. They’re the unsung

heroes that perform in the trenches out of the limelight. Applicators don’t get the

same buzz and attention as laser wire marking or stripping machines, just like

linemen are often overlooked in favor of quarterbacks or running backs.

Crimping presses haven’t changed much in recent years. But the tooling—that’s

another story. Today, there are terminal crimping applicators equipped with RFID chips

that store and relay setup and maintenance information. There are flexible

applicators with multiple feed options. There are applicators with built-in cameras

to aid setup. There’s even an applicator made from composite material.
Applicators are used to ensure quality and consistency in wire processing

applications. They eliminate many problems that can arise from manual placement since

terminals are automatically fed into position. Machine termination also ensures a

complete cycle. In addition, crimp quality monitoring systems can be employed to

ensure consistency and identify quality issues.
Harness shops usually crimp from hand or lose piece to applicator when they have

high capacity. Although all crimping tools are designed to provide repeatable

results, the crimper will produce the best throughput when used on a benchtop

crimping machine. If used on fully automatic terminal crimping machine

s, this will be more true.

The automatic wire harness tape winding machine is used for professional

wire harness winding and winding equipment. The tapes include duct tape, PVC tape,

cloth tape, etc., used for marking, fixing and protection, and are widely used in

automotive, aerospace, electronics and other industries.

Fully

automatic cable coiling machine is a new model developed in recent years. In

order to meet the requirements of high fficiency and high output, fully automatic

models generally adopt multi-head linkage design. Most domestic manufacturers refer

to Taiwan and other places. The design of the imported machine model adopts the

programmable controller as the control core of the equipment, and cooperates with the

manipulator, pneumatic control components and executive accessories to complete the

functions of automatic wiring, automatic foot wrapping, automatic