A magnetic separator is a device that uses a magnet to
remove impurities and other magnetic materials from metal. Magnetic separators can be used
before, during and after the production of a material and can be adjusted to attract
different types of magnetic materials at different intensity levels.
Although its use is almost always industrial in nature, a magnetic separator is used
for a wide variety of applications. Magnetic separators can be ferromagnetic or
paramagnetic and can vary in size from a table version to a large, heavy drum used in
recycling and other manufacturing applications. Therefore there are many kinds of
separators like Permanent Magnetic Separators, Electromagnetic Separators,
Wet Magnetic Separator,
Wet
Drum Magnetic Separators,Dry
Magnetic Separator, Dry Drum Magnetic Separators,
High Gradient Dry Drum Separator, High Gradient Magnetic Separator,
Eddy Current Separator, etc.
A magnetic separator consists of a powerful magnet that is placed or suspended from a
ceiling or device. Materials can be passed over a table top magnetic separator, while
suspended magnetic separators often hang over a material to remove its impurities. Magnetic
separators can also be cylinders through which objects pass. The material that purifies a
magnetic separator can be in the form of parts, a finished product or even a liquid metal.
With this, a magnetic separator is characterized by:
To be an excellent machine to separate magnetic materials from concentrates.
Removes natural magnetic minerals such as magnetite, as well as steel filings from
metal processing material and iron particles.
Remove magnetic like gold concentrates, because it allows gold to recover much more
easily.
A magnetic separator is often used for industrial purposes such as Waste plants,
Chemical production plants, Handling equipment, conveyor belts, Liquid treatment plants,
Recycling and Agricultural machines.
How does a magnetic separator work and what uses can it have?
They are also found in scientific laboratories that constantly require metallic
materials that are free of impurities (often the case of chemistry). In this case, the
magnetic separator is usually a cylinder or flask that prevents cross-contamination between
two different substances by forcing all or some of the magnetic materials of a substance
into a separate container.
Advantages
Magnetic separators are powerful, portable and can be adjusted to remove various types
of magnetic materials from a liquid or solid. They are most effective when used in a
liquid, although it is also possible to remove solid impurities. Magnetic separators are
very versatile and incredibly simple in design. In fact, a basic magnetic separator can be
built at any time, using only a powerful magnet such as neodymium magnets and a clamp to
hold the material down.
Disadvantages
The main disadvantage of a magnetic separator is that it must be constantly maintained.
The magnetic separator should be washed or cleaned to remove accumulated magnetic
materials, while oil should be added to moving parts. In the case of an electromagnetic
separator, the electromagnets must be able to be switched off at any time in case of
emergency.
For industry, the magnetic separator comes in a different range of products such as
magnetic drums, which are ideal for the continuous removal of ferrous particle
contamination from any bulk material in the dry state, as well as magnetic drums with
housings, which provide good separation in applications where there is a high concentration
of metal contamination. There are also magnetic pulleys, overband, magnetic plate, magnetic
filters, removable magnetic grids, electromagnetic plate, magnetic hump and magnetic bars,
among others.
In short, the magnetic separator creates a magnetic field of high intensity and very
high gradient capable of attracting very weak materials such as iron oxides, weak magnetic
powders and a high amount of paramagnetic.
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