Centrifugal chemical pumps are ideal for
many applications, from filtration and circulation to storage and unloading.
Due to their harsh nature, corrosive chemicals must be handled carefully. As designers
establish their systems, they must select pumps that are constructed to withstand the
specific corrosive chemicals involved in their process.
Centrifugal Chemical Pump Types
Centrifugal pumps are available to transfer a wide range of flows. Using rotational
energy supplied by an impeller, these pumps are able to move liquids safely and efficiently.
Centrifugal chemical pumps are designed to transfer liquids that other pumps cannot safely
handle.
Centrifugal chemical pumps are manufactured in two main styles: mechanically sealed and
magnetically driven. These designs are distinct and are appropriate for different
applications.
Pumps With Mechanical Seals
A centrifugal pump features an internal rotating impeller with a portion that connects to
the motor through an opening in the pump housing. To prevent leakage, a mechanical seal is
used for this opening. These are typically made of ceramic, silicon carbide or carbon rings
that are carefully designed to seal the pump preventing leakage. One ring rotates as the
shaft turns, while the other remains stationary in the pump. As the fluid travels through the
pump, a small amount moves between these two seal faces to provide lubrication.
The main advantage to this type of pump is the initial purchase price. Compared to other
types of pumps, such as stamping pump,
sewage pump and
magnetic pump, the initial investment is
typically lower. A secondary advantage is the potential to handle some solids.
Magnetic-Drive Centrifugal Pumps
As the name implies, magnetic-drive (mag-drive) pumps are driven by magnets. This
eliminates the direct connection between the impeller and the motor shaft, effectively
eliminating the need for a seal. Magnets are mounted on the motor shaft to transfer the motor
power through a solid barrier to other magnets inside the pump, which rotate the impeller.
The key advantage to this pump style is the lack of mechanical seal. With no seal to wear
out or leak, this pump style offers lower maintenance and greater longevity than mechanically
sealed pumps, and also, some models feature run-dry capability not commonly found among
mechanically
Centrifugal Chemical Pump Benefits
1. Corrosion Resistance
This benefit creates two advantages. First, the pumps allow manufacturers and processors
to transfer a wide variety of fluids, even those that would quickly cause corrosion in other
pumps.
Second, the pumps offer long service life. Even when used for extremely
corrosive chemicals, the pumps are able to withstand these conditions and deliver
enhanced return on investment (ROI) (Image 4).
2. Energy Efficiency
Centrifugal chemical pumps rank high in energy efficiency compared to other pumping
technologies. Their efficiency reduces costs both in the short term and over the life span of
each unit.
3. Smooth Flow
Some pumps produce pulsing flow. Non metallic centrifugal pumps avoid pulsing.
4. Proven Reliability
Centrifugal chemical pumps are a solid choice when reliability is critical. Evaluate
design and construction features to ensure the specified pump will be durable enough to
operate under the most extreme conditions in the planned application.
5. Low Maintenance
Despite long life spans, some pumps may require frequent routine maintenance that can
make them costly to operate. Fortunately, centrifugal chemical pumps have low routine
maintenance requirements.
6. Size Versatility
Centrifugal chemical pumps are available in a wide range of sizes. The various models can
accommodate flow rates ranging from less than 1 gallon per minute (gpm) (1 liter per minute
[lpm]) to greater than 1,400 gpm (318 cubic meters per hour [m3/hr]).
7. Application Versatility
The same pump configuration is not suitable for every application. With centrifugal
chemical pumps, various configurations are available to provide solutions for multiple
applications. These versatile pumps are available in three configurations:
A. Flooded suction—These can be used when the liquid supply level is above the pump’s
centerline or impeller eye.
B. Self-priming—These can be used when the liquid supply level is below the pump’s
centerline or impeller eye.
C. Vertical—These pumps are typically submerged in the fluid, making them suitable for
applications where space is limited. Some manufacturers offer standard, nonsubmergible pumps
that can be mounted vertically outside the tank to save space.
Furthermore, the option of mechanical seal or magnetic drive sealless designs adds to the
versatility of these pumps. These two constructions cover a full range of applications. This
diversity also covers a range of budgets, making it easier to find a pump that is suitable
for each unique use.
Specifying a Centrifugal Chemical Pump
To spec the ideal pump for any application, the pump supplier needs key pieces of
information. To provide the required information, consider these questions about the fluid
and the application.
About the Fluid
What is the name of the fluid(s) the pump will transfer? This may include more than one
name if there will be a mixing of products or the fluid is a mixture of chemicals.
What is the concentration of the fluid? This helps determine the chemical’s level of
corrosivity.
What is the fluid temperature? Chemical resistance can vary by temperature, so this
quality is important to note.
What is the specific gravity of the fluid? This is used to select the correct motor power
and lift capacity.
What is the viscosity of the fluid at pumping temperature? This affects the flow, head
and motor power of the centrifugal pump.
Will the pump be used for solids? If so, the user must identify the hardness, particle
size and concentration of the solids. These details affect the material specs of the pump.
Is the fluid flammable or combustible? This affects what components and materials are
used for the construction of the pump.
About the Application
What is the total head? This is based on the piping system and is used for reviewing a
manufacturer’s pump head-capacity curves.
What is the flow rate? This is the volume of liquid that needs to be pumped per unit of
time.
What is the net positive suction head available (NPSHa)? This is the suction head made
available to the pump and provided by the piping system, which must be taken into
consideration to avoid damage to pump components.
What is the application? A detailed description of how the pump in
automatic control system will be
used allows the manufacturer to spec the appropriate pump.
What other materials are involved? Some materials may be suitable for some chemicals, but
they can be negatively affected by certain combinations of products.
What is the ambient temperature range? In settings where the temperature is not
controlled, this must be taken into account when selecting the motor and construction
materials.
What is the atmosphere environment? This helps determine the motor enclosure type.
What is the altitude? Atmospheric pressure affects maximum lift, NPSHa and motor cooling
ability.
Using the information about the fluid and application, partner with pump manufacturers
and knowledgeable, experienced pump distributors in order to specify the correct pump type
and the materials of construction to handle the chemicals involved.
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