An Automatic Bagging Machine is a mechanism that automates the packaging process in
production. The packaging machine automatically inserts the product in a bag or a pouch
and seals it. By installing Automatic Bagging Machines in a company’s packaging
operations, companies have several advantages on expenses and productivity. Businesses,
large or small, are always looking for ways to maximize time and labour while reducing
their production cost. Choosing the right type of Automatic Bagging Machines that suit
business needs can help fulfill these objectives. There will be increased productivity,
enhanced consistency, reduction in quality issues, and reduced workstations. Moreover, you
will notice the improvement in packaging accuracy and the safety of both products and
workers. You can install Automatic Bagging Machines in almost any production facility and
use them to pack products such as cosmetics, pharmaceuticals, mechanic parts, food, and
beverages.
Benefits of Installing Automatic Bagging Machines
There are numerous benefits associated with the installation of an Automatic Bagging
System in production facilities. Here are some of the main advantages.
Enhanced Efficiency
Integrating Automatic Bagging Machines will help improve the efficiency of operations
and your warehouse and reduce potential quality issues.
Customisable Automatic Bagging Machines
The Automatic Bagging Machines are customisable mainly to the production line
requirement. With automated bagging, you can pack individual parts of a product. Automatic
Bagging Machines are also suitable to be used with different packaging materials.
Customize the colouring and size of the bags and preprinted styles.
Product Safety
In many instances, insufficient packaging may adversely affect the lifespan of goods.
This is a common occurrence with products packaged through manual operations. An Automatic
Bagging Machine will prevent mistakes. Automation will improve the quality of your Paper
box packing
machine and eliminate the chances of damage to goods or reduced shelf life.
Improved Productivity
Automatic Bagging Machines will reduce the chances of errors in the production line.
Compared with manual labour, the productivity level will show improvement due to the speed
and consistency associated with automatic bagging systems. Whether you use semi or fully
Automated Bagging Machines, there will still be substantially more quantity produced than
hand-packaging operations. The Automatic Bagging Machines involve loading a film roll or
bagging on the system and pack one product after another quickly. Only when the bagging
material runs out will it need someone to refill, saving time and money.
Financial Benefits of Automatic Bagging Machines
Cost savings and coming up with new solutions are always one of the top priorities of
businesses. Automatic Bagging Machines can be a cost-effective investment in the long
term. Not only will it improve production volumes but significantly reduce the workforce
requirements. Reduce the cost of labour for sorting, processing, folding, and banding the
products. For instance, if 20 employees currently working on your production lines
handling the packaging and deploying an automatic bagging infrastructure will save you
money by reducing the need to have 20 employees working on packaging and increasing
production volume translating into increased revenue.
Improved Sustainability
One of the best ways is to reduce the need for transportation in your production
process. Automatic Bagging Machines produce uniform packaging that allows more products to
fit fewer trucks than hand-made inconsistent bagging. The packaging method helps you ship
more items with a lower carbon footprint. Save cost on fuel budget while reducing
greenhouse gas emissions.
Saving on Material Costs
Most companies have packaging requirements ranging from different bagging sizes.
Instead of investing in purchasing and inventory various bags, Automatic Bagging Machines
allow you to buy film rolls to make bags of different sizes. Moreover, using thinner gauge
packaging film, there can be some additional savings on material cost.
How to Evaluate Best Automatic Bagging Machines for Your Company
Not only is it an effective method, but it also simplifies your packaging operations
while saving money on many fronts. However, you must pay due diligence when looking for
the right automatic bagging equipment for your company. Speak to the manufacturer about
your specific needs and ways to improve the system’s efficiency. Moreover, you will
always need employees to operate the machinery. Thus, make sure you pick something easy to
use that requires minimal training.
A packaging machine for penny carton box packing machine, such as
bagels, bread, donuts, in pre-made plastic bags includes an endless chain carrying a
plurality of regularly spaced bag grippers, the chain being entrained about sprocket
wheels to define first and second flights. The bag grippers pick up a topmost bag from a
stack while traversing the first flight and carry it to a bag filling station aligned with
the second flight. An infeed conveyor has a plurality of transversely extending product
trays containing the articles to be packaged which are transported with intermittent
motion to the bag filling station in synchronism with the bag grippers. While the tray is
stationary, movement of the bag gripper along the second flight draws the bag over the
product-filled tray present at the bag filling station. A product pusher, synchronized
with movement of the bag grippers and with the infeed conveyor, pushes the bagged products
off the infeed conveyor onto a take-away conveyor.
This invention relates generally to high-speed packaging equipment, and more
particularly to a machine for bagging a stack of articles oriented in side-by-side
relation into pre-made bags.
II. Discussion of the Prior Art
Certain articles or products are of a size and shape that may make it difficult to
package on a high-speed basis. For example, bagels or donuts, because of their size and
shape, make them somewhat difficult to mechanically manipulate so that they can be placed
in polyethylene bags in a stacked relationship. This is referred to in the industry as
"penny packing" because of the similarity to the way in which coins are loaded
into paper coin wrappers. While loaves of sliced bread have been successfully wrapped by
machines such as described in U.S. Pat. No. 3,868,807 and manufactured by Foremost
Packaging Machine Company of Woodinville, Wash., efforts to mechanize the penny
paper box packing machines, donuts, and the like, at high speeds have
proven to be a challenge because of their more irregular shape.
While the present invention has been devised to penny pack food items, like bagels and
donuts, those skilled in the art will appreciate that the machine to be described
hereinbelow can also be used for packaging other food items, e.g., bread, as well as non-
food items, by merely making minor modifications to the shape and size of various machine
parts.
OBJECTS
It is accordingly a principal object of the present invention to provide an improved
apparatus and method for inserting products in stacked relation within pre-formed plastic
or paper bags.
Another object of the invention is to provide an improved packaging machine for
placing articles, such as bagels, in plastic or paper bags on a continuous basis with very
low machine down-time for cleaning, adjustment, maintenance and repai
Yet another object of the invention is to provide a high-speed packaging machine for
face masks multiple pieces
plastic bags packing machine in pre-made bags that is simple in construction and
which can be manufactured at a relatively low cost.
Still another object of the invention is to provide an improved packaging machine
operating with a cycle time capable of producing bagged articles of a predetermined number
of items per bag at a rate exceeding one per second.
SUMMARY OF THE INVENTION
The foregoing objects and advantages of the invention are achieved by constructing a
packaging machine that includes a frame with an endless chain disposed about sprocket
wheels mounted on the frame so that the chain defines first and second flights. The chain
is adapted to be driven by an electric motor, and secured to the chain are a plurality of
bag grippers that are designed to pick up a topmost bag from a stack of pre-formed bags as
the gripper traverses one or the other of the first and second flights and then carries
the bag to a bag filling station located in the other of the first and second flights. A
product infeed conveyor transports trays of products to be packaged to the bag filling
station where the products are temporarily held stationary and are oriented in a
horizontally stacked relation. A bag carried by a bag gripper is drawn over a tray of
products disposed in the bag filling station as the bag gripper moves in the other of the
first and second flights.
The packaging machine further includes a product take-away conveyor whose head end is
positioned adjacent the bag filling station. A product pusher synchronized with the
movement of the bag gripper and the product infeed conveyor is used to displace bag
covered products from the bag filling station onto the product take-away conveyor. The
desired synchronization is achieved by providing a rotatable indexing cam that is coupled
to the electric motor driving the endless chain to which the bag grippers are affixed. The
indexing cam has a cam profile thereon that cooperates with a cam follower that is
operatively coupled to the infeed conveyor for controlling acceleration and deceleration
thereof in a controlled fashion that reduces the effects of inertia on the products being
carried. The product pusher is driven in a timed, reciprocating fashion through the bag
filling station by means of a chain driven roller that periodically engages a shuttle
mechanism to which the pusher is attached.
Referring first to FIG. 1, there is indicated generally by numeral 10 the packaging
machine comprising a preferred embodiment of the present invention. It is seen to include
a structural frame, portions of which are identified by numeral 12. It may be fabricated
out of steel tubes having a generally rectangular cross-section. The frame 12 is covered
by sheet metal panels configured to shield the internal working mechanism of the packaging
machine 12. Specifically, a top panel 14 is affixed to the frame 12 as are left and right
end panels 16 and 18, respectively. A front panel 20 is partially broken away to better
reveal certain internal working mechanism which will be described in greater detail
hereinbelow.
The partial perspective view of FIG. 3 is helpful in understanding the manner in which
the bag grabber assemblies 28 are coupled to the parallel, spaced apart chains 30 and 32.
Specifically, links of the two chains directly across from one another are replaced with
specially shaped links 68 and 70 having an outwardly projecting stub with an aperture
therethrough for receiving the cylindrical support arm member 26 therethrough. It can be
appreciated that by virtue of this connection, the arm 26 at all times remains parallel to
the shafts supporting the chain sprocket wheels throughout the entire orbital path defined
by chains 30 and 32.
Affixed to the end portion 72 of the support arm 26 is a cam follower mounting block
74 to which a pair of cam rollers 76 and 78 are journaled. The cam rollers cooperate with
an elongated cam member 80 that is divided into an ascending ramp portion 82 (FIG. 3), a
horizontal cam portion 84 (FIG. 2) and a descending ramp portion 86 (FIG. 2). The
cooperation between the cam rollers 76 and 78 and the cam member 80 insures that the
support arms 26 will remain aligned with the orbital slot 24 formed in the front cover
member 22 to maintain the orientation of the bag grabbers; also the chains 30 and 32 would
otherwise sag between their support points at the several sprocket wheels.
With continued reference to FIG. 3, the mechanism used to assist the cam mounting
block 74 in traversing the arcuate path about the sprocket wheels 46 and 56 will be
described. Mounted to the frame proximate the pairs of end sprocket wheels 42, 54 and 46,
56 is a journal bearing 88 supporting a stub shaft 90 to which is affixed a lifter arm 92
and a chain sprocket wheel 94. A short, endless chain 93 is deployed over the sprocket
wheel 94 and about a further sprocket wheel 96 affixed to and rotatable with the shaft 48.
An identical assembly is associated with the end sprocket 42.
The axle 98 on which the cam roller 76 is mounted extends laterally outward and
affixed to the end thereof is a further roller 100. This roller 100 is adapted to be
received in a arcuate groove 102 formed in the end of the lifter arm 92 and it also
cooperates with a semicircular recess 104 formed in a guide plate 106 also mounted to the
frame.
When it is recognized that the bag grabbers 28 are spaced from one another by a
predetermined distance equal to an integral number of revolutions of the end sprocket
wheels 46 and 56, it can be appreciated how the arm 92 can be made to arrive at a precise
time to engage the roller 100 so as to provide support to the cam follower mounting block
74 to maintain it in a horizontal disposition as it traverses the turn and again positions
the elongated cam member 80 between the cam follower rollers 76 and 78.
FIG. 4 is a detailed drawing of one of the bag grabbing mechanisms forming part of the
packaging machine 10 of FIG. 1. The bag grabbers 28 each comprise first and second curved
sheet metal jaws 102 and 104 that are suspended from the arm 26 that projects laterally
outwardly through the slot 24 formed in the front panel 22 of the paper box
gluing machine. The lowermost jaw 102 is welded or otherwise positively affixed to a
shaft 106 which passes through first and second clamping rings 108 and 110. The clamping
ring 110 is welded at 112 to a similar clamping ring 114 assembled onto the end of arm 26.
This allows the entire assembly 28 to be adjusted in the lateral or horizontal direction
by loosening the cap screws 116 and sliding the ring 114 along the shaft 26 to a desired
position and then retightening the screw 116. Likewise, vertical adjustment of the bag
grabber can be achieved by loosening the cap screw 118 on the clamping ring 110 and
shifting the shaft 106 before retightening that cap screw.
The clamping ring 108 has welded to it a bearing sleeve 120 and passing through the
bearing sleeve is a cylindrical rod 122 to which the jaw 104 is attached. Secured to the
other end of the rod 122 is a crank assembly including a hub 124 and a crank arm 126.
Journaled to the end of the crank arm 126 opposite the hub 124 is a cam follower roller
128. A tension spring 130 is operatively coupled between the crank arm 126 and a pin 132
affixed to the shaft 106 to normally spread the jaws 102 and 104 apart from one another.
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