issue so much with waste as there is with how it is dealt with. Technology has been
instrumental in helping avoid waste in the oil industry, and that technology is solids
control.
Solids control is a technique used in oil
drilling. It is typically located on a drilling rig and is used to separate the solids
in the drilling mud. These solids are created by the crushing of the drill bits that are
carried out of the well surface.
Essentially, solids control is the recycling of the drilling mud, and it saves costs
regarding mud quantity and disposal. Although there are other forms of waste management
in the oil industry, solids control
is one of the best options to drilling waste management and helps to minimize the environmental impact of
oil drilling.
Stages
Solid control systems contain multiple parts and stages.
Mud tank: Mixes and stores drilling mud
Shale shaker screen:
Removes large solids
Hydrocyclones: Speeds up the settling process
Centrifugal screw pump
s: Provides feed pressure and volume to operate the hydrocyclone
Desander: Removes medium-sized solids
Desilter: Removes small-sized solids
Vacuum degasser: Removes air from mud agitator
Conveying equipment system:
Transports cuttings
Centrifuge: Recovers barite and complies with environmental standards
Mud cooler
Cuttings dryer: Removes moisture from cuttings
Dewatering: Removes fine solids
Containers: Holds cuttings for transport
Disposing of Waste Drilling Fluid
After solids collection is over, the waste drilling fluid will need to be handled
and disposed of. Non-toxic waste does not necessarily need to be treated any further,
but any oil-based or even synthetic muds will need to be treated. This is because they
are toxic and can cause damaging effects to the environment. Treating and disposing of
this fluid properly reduces the need for the addition of more mud products to maintain
the proper components and formation of the mud quality.
Increase Life of Usable Fluid
Solids control truly helps the oil industry be more sustainable. Using a good solids
control system can increase the usable life of the fluid two to three times. This is
extremely useful to oil companies, as mud dilution and mud dumping are no longer
environmentally acceptable.
Economical
In order to make the mud quality useful for recirculation, the content of solids in
the mud has to be kept below 5%. By reusing mud and fluid multiple times, solids control
is a much more economical method of oil drilling.
Reduce Drill Bit Penetration
Keeping the concentration of solids in drilling mud down is also helpful for
reducing excess drill bit penetration. This helps to avoid the risk of instability due
to long periods with an open borehole. In turn, this reduces drilling costs.
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